BioLinkĀ® Modular Overmolding Technology

Let's talk.
Send a message to our
industry experts.
BioLinkĀ®
Let's talk.
Send a message to our
industry experts.
BioLinkĀ®
Delivering enhanced connectivity with increased security for your process
BioLinkĀ® modular overmolding combines the best attributes of conventional overmolding with the flexibility and speed of processing often associated with traditional mechanical connections. It also offers enhanced process robustness over conventional overmolding while facilitating additional secure connectivity to processing steps, such as filters.
BioLinkĀ® modular overmolding consists of two basic components: (1) lengths of M-FlexĀ® TPE tubing with overmolded unitized end-fittings and (2) polypropylene modules and filter adaptors injection molded out of the exact same resin as the bulk of our filter product portfolio. All connections are created via automated welding processes that result in permanent thermal bonds between fluid path components with a smooth inner bore.
BioLinkĀ® modular overmolding technology can be applied to the tubing sizes and connectivity indicated below. (Any size tubing can be adapted to any module or filter.)
| Tubing Sizes | Connectivity |
|---|---|
| 1/8ā³ ID x 1/4ā³ OD | Union Module |
| 1/4ā³ ID x 7/16ā³ OD | Single Bifurcation Module (T-fitting) |
| 3/8ā³ ID x 5/8ā³ OD | Dual Bifurcation Module (X-fitting) |
| 1/2ā³ ID x 3/4ā³ OD | Filters |
Frequently Asked Questions
What is BioLinkĀ® Modular Overmolding Technology?
BioLinkĀ® Modular Overmolding Technology is Meissnerās single-use connection platform designed to create secure, modular fluid path connections for biopharmaceutical processing. It combines the strengths of conventional overmolding with the speed and flexibility often associated with mechanical connections, helping users build more robust and adaptable single-use systems. :contentReference[oaicite:1]{index=1}
What is BioLinkĀ® used for?
BioLinkĀ® is used to connect tubing, filters, and other single-use fluid path components in biopharmaceutical processes. It is designed for applications where secure connectivity, reliable fluid handling, and flexible system design are important. :contentReference[oaicite:2]{index=2}
How does BioLinkĀ® Modular Overmolding work?
BioLinkĀ® uses two primary components: lengths of M-FlexĀ® TPE tubing with overmolded unitized end-fittings, and polypropylene modules or filter adaptors. These parts are joined using automated welding processes that create permanent thermal bonds with a smooth inner bore. :contentReference[oaicite:3]{index=3}
What are the main benefits of BioLinkĀ® technology?
BioLinkĀ® is designed to reduce the number of fluid-contact materials, improve process robustness, and provide more secure connectivity to process components such as filters and single-use gauge tees. These benefits can help simplify assembly design and improve reliability in single-use operations. :contentReference[oaicite:4]{index=4}
Why use BioLinkĀ® instead of traditional mechanical connections?
BioLinkĀ® is designed to provide stronger and more integrated connections than traditional mechanical fittings while still preserving modularity and speed. This can help reduce potential leak points, improve system security, and support more dependable single-use fluid paths. This is an inference based on Meissnerās description of enhanced robustness and secure connectivity. :contentReference[oaicite:5]{index=5}
What tubing sizes does BioLinkĀ® support?
BioLinkĀ® is shown as compatible with multiple M-FlexĀ® tubing sizes, including 1/8 inch ID x 1/4 inch OD, 1/4 inch ID x 7/16 inch OD, 3/8 inch ID x 5/8 inch OD, and 1/2 inch ID x 3/4 inch OD. The page also states that any size tubing can be adapted to any module or filter. :contentReference[oaicite:6]{index=6}
What connection types are available with BioLinkĀ®?
BioLinkĀ® supports multiple connection formats, including union modules, single bifurcation modules, dual bifurcation modules, and direct connectivity to filters. This gives users flexibility when designing single-use assemblies for different process layouts. :contentReference[oaicite:7]{index=7}
How does BioLinkĀ® integrate with filters and other Meissner components?
BioLinkĀ® is specifically designed to enhance secure connectivity to processing steps such as filters and SGTs, or single-use gauge tees. It also uses polypropylene modules and filter adaptors molded from the same resin used across much of Meissnerās filter portfolio, supporting material consistency across the system. :contentReference[oaicite:8]{index=8}
Why is the smooth inner bore important in BioLinkĀ® connections?
A smooth inner bore helps support cleaner fluid flow through the connection path and can reduce turbulence, hold-up, or disruption at connection points. This is an inference based on the pageās note that automated welding creates permanent thermal bonds with a smooth inner bore. :contentReference[oaicite:9]{index=9}
Is BioLinkĀ® suitable for biopharmaceutical single-use systems?
Yes. BioLinkĀ® is presented by Meissner as part of its single-use systems portfolio and is designed for biopharmaceutical fluid path applications that require secure, modular, and process-robust connectivity. :contentReference[oaicite:10]{index=10}



